Nashua Area Radio Club’s 2017 Field Day Station Test


ARRL Field Day is the Nashua Area Radio Club’s largest and most popular activity each year. You can see more about our recent Field Day activities on our Field Day page and on our Blog.

Dave Merchant K1DLM, our Field Day chairman, is bringing some 21st Century radio and computer technology to our club’s Field Day setup this year. There are several aspects to this new component of our Field Day plans including –

  • Two Flex-6700 Software Define Radios running over a network  for our new Digital and enhanced GOTA Stations
  • An on-site WiFi Network to enable using the N1MM+ Logger in network mode for sharing of log information, station activity, real-time scores, and messages
  • A central Score Board and Club Information Computer in our public information tent
2017 Field Day Site - Upper Field Layout

2017 Field Day Site – Upper Field Layout

We will again be holding our 2017 Field Day operation at the Hollis-Brookline High School in Hollis, NH. We are planning on using the upper baseball field area as our main operating location. We have decided to add a third tower this year and locate it on a soccer practice field which is situated several hundred feet away from our main operating area. All of our antennas and equipment will lie within the required 1000′ circle but the third tower would situate those operating at that location away from the rest of our group. Dave’s solution to this problem was to set up a network and operate two Software Defined Radios (SDRs) at the lower site remotely from our location on the upper field.

Dave has enlisted club member Piece Fortin, K1FOP to be our IT Chairman for Field Day this year. Pierce has been instrumental, along with Dave, in the planning and testing of all of this new technology. Pierce and Dave have a great deal of networking and IT experience and knowledge and we could not have put together what is described here without them.

Dave K1DLM, Piece, Hamilton K1HMS, Mike Ryan K1WVO, Anita AB1QB, and myself have gotten together multiple times to set up and test all of this new technology. I wanted to share some more about the equipment and the associated testing (which has been staged in the kitchen at our QTH – thank you Anita!).

We began the testing process by setting up our 20m CW station.

20m CW Station Test

20m CW Station Test

This station uses an Elecraft K3S Transceiver, a K1EL WinKeyer and the N1MM+ Logger running on a Windows 10 Laptop PC. We used this station to get our basic N1MM+ setup including our Field Day CW keying macros right.

40m SSB Station Test

40m SSB Station Test

Next came our 40m SSB station. This setup uses an Icom IC-7300 Transceiver and allowed us to set up and test N1MM+ on the fly audio macro recording and playback. All three of our SSB stations will have on the fly recording and playback capability which will allow each of our SSB operators to record and use a custom set of audio macros.

Digital Station Test

Digital Station Test

Next came our Digital Station. This station uses one of the two remote Flex-6700 SDRs.

Remote Flex-6700 SDRs and Antenna Switch

Remote Flex-6700 SDRs and Antenna Switch

Dave, K1DLM put together a really nice package for the two Flex-6700 SDRs and associated equipment which will be located on the lower field. He used a rack system to mount the two SDRs, power supplies, a three-band Tri-plexor, a set of bandpass filters for 80m, 40m, 20m, 15m, and 10m and a 403A 8×2 networked antenna switch. This setup allows either of the two SDRs to share the tri-band yagi or the 40m and 80m Inverted-V antennas on the tower on the lower field and operate on any of the 5 available HF bands. Antenna and filter switching automatically track the frequencies of the two SDRs making the setup simple to use.

Digital Station Second Display - SmartSDR & More N1MM+

Digital Station Second Display – SmartSDR & More N1MM+

The Digital Station’s remote SDR will be operated using a SmartSDR client running on the Digital Station laptop PC. This station will have a second monitor to better accommodate all of the windows associated with it.

Digital Station Main Display - N1MM+

Digital Station Main Display – N1MM+

The main display associated with the Digital Station will run decoders for all PSK and RTTY modes. The ability to decode multiple PSK signals simultaneously and multiple RTTY decodes are available. The Digital station also acts as the N1MM+ master station in our Field Day setup for all of the other stations which use N1MM+.

Satellite Station Test

Satellite Station Test

Our Satellite Station 2.0 was also added to the test setup. It uses a MacBook Air laptop running MacDoppler to control the antenna rotators and the Icom IC-9100 Transceiver which are part of our Satellite Station. A Windows 10 Surface Pro computer is included which runs N1MM+ and provides logging and other network functionality for our Satellite Station.

GOTA Station Test

GOTA Station Test

We also tested our GOTA station which uses the second Flex-6700 SDR and a FlexRadio Maestro to provide a more conventional “buttons and knobs” interface for our GOTA operators to use. This station will also have a laptop PC running N1MM+ for logging.

Scoreboard Computer

Scoreboard Computer

We also build and tested a Scoreboard PC. This computer will be located in the Public Information tent at Field Day and will be connected to a large display. It will show our real-time score, QSOs being logged as they are made and other useful information about our Field Day operations. This computer will also continuously play videos from our Club Video Collection and will provide access to IP video cameras which monitor the tower and equipment on the lower field.

Pierce, K1FOP and Hamilton, K1HMS Testing CW Stations

Pierce, K1FOP and Hamilton, K1HMS Testing CW Stations

Our networked N1MM+ test bed contained at least one station of each type (CW, SSB, Digital, Satellite and GOTA) that will be part of our Field Day setup this year. The Station Masters for the additional CW and SSB stations came by to test their setups using the test bed.

Field Day Networking System

Field Day Networking System

The networking system which Dave and Pierce built is central to all of the technology described here. All of the gear is mounted in a single rack which will be located on the upper field during Field Day. The setup includes a Firewall/DHCP server, a commercial grade outdoor WiFi access point, a 4G LTE modem for Internet access, an Ethernet Switch, and a UPS power supply.

MoCA Data Link Cable

MoCA Data Link Cable

The upper and lower fields at our Field Day site are separated by several hundred feet. A thick line of trees between the two locations raised concerns about connecting the upper and lower sites using WiFi. Piece came up with a great solution to this problem – we will be using MoCA Data Modems and RG6 Quad Shield 75 ohm Coax Cable to provide a 10 Mbps data link between the two sites. We tested the MoCA link using a much longer run of coax cable then we will need to use at Field Day and confirmed full 10 Mbps throughput.

N1MM+ Talk Window

N1MM+ Talk Window

Our networked N1MM+ setup will allow any station in our setup to send messages to everyone who is operating at Field Day. We can use this capability for important communications like “lunch is ready!” or “I need help from Pierce (our IT chairman) on the 40m SSB station”, or “The 6m band is wide open!”.

Our GOTA and Digital stations will be located together in the same tent and will provide our Field Day 2017 visitors to see and use 21st century Amateur Radio technology to make contacts. We are expecting young people who participated in our club’s High-Altitude Balloon project and from other local schools where we have done Amateur Radio activities to attend. In additional to being a learning opportunity for all of us in the Nashua Area Radio Club, we hope that the state of the art technology that we are using will generate interest among our visitors. If you are local to the Nashua, NH USA area, come pay us a visit during 2017 Field Day. We’d enjoy providing a tour for you and your family along with a chance to Get On The Air. Hope to see you at Field Day!

Fred, AB1OC

Summertime Station and Antenna Projects At AB1OC/AB1QB


Summer is the time of year that many of us work on our antennas and improve our stations. Anita AB1QB and I did both of these things at our QTH this summer.

Removing Lower SteppIR Yagi From Tower

Removing Lower SteppIR Yagi From Tower

Our SteppIR DB36 Yagis were due for some maintenance so we took them off our tower. A special thanks to all the members of the Nashua Area Radio Club who helped us remove, recondition and reinstall our antennas! Matt Strelow, KC1XX of XX Towers and Andrew Toth provided equipment and know how to safely remove our two large SteppIR DB36 Yagis with help from the rest of us.

Lowering Antenna With Electric Winch

Lowering Antenna With Electric Winch

The SteppIR DB36 Yagis weigh almost 200 lbs each and Matt made good use of his electric winch to lower them.

Antenna Coming Down The Tram Line

Antenna Coming Down The Tram Line

The picture above shows the lower antenna coming off the tower. We used a Tram Line system to lower both antennas to the ground so that we could rebuild them.

SteppIR DB36 Antenna On The Ground

SteppIR DB36 Antenna On The Ground

The SteppIR DB36 Yagis are quite large. They have 36 ft booms and the driven elements are almost 50 ft from tip to tip! They completely fill up our back yard when they are both off the tower.

Element Pole Sun Damage

Element Pole Sun Damage

The rebuild process began with a careful inspection of both antennas. They were both in good overall condition with some sun damage to the paint on the fiberglass element poles.

Disassembled SteppIR DB36

Disassembled SteppIR DB36

We removed all the element tubes and sweeps from both antennas for rebuilding. The picture above shows the disassembled upper antenna.

Reconditioned Stepper Motors Installed

Reconditioned Stepper Motors Installed

All four Stepper motors on both antenna were replaced. These motors move metal tapes inside hollow element tubes to adjust the length of each antenna’s 4 movable elements. These adjustments are done automatically by controllers in our shack which receive frequency information from the radios which are connected to each antenna.

Reconditioned Element Sweep Poles

Reconditioned Element Sweep Poles

All of the element housing poles were cleaned, prepped and painted with a UV resistant clear coat to protect them from further sun damage. The poles cleaned up like new.

New Element Sweeps Ready For Installation

New Element Sweeps Ready For Installation

The assembly of all the new element sweep tubes (shown above) was done next. Each antenna has six sweeps.

Element Pole Preparation

Element Pole Preparation

The end of each element pole must be prepped with a tape system which ensures that the poles are seated properly, sealed to and firmly attached to the sweeps. This process and the associated assembly and tightening of the element couplers was the most time-consuming step in the rebuild process as it had to be repeated a total of 24 times.

Rebuilt Element Assembly

Rebuilt Element Assembly

Here’s a picture of one of the rebuilt element tube assemblies. The ropes support the element tubes and keep them aligned when the antenna is up in the air. These elements are attached to the antenna motors with couplers and clamps.

SteppIR DB36 Yagi - Rebuild Complete

SteppIR DB36 Yagi – Rebuild Complete

The picture above shows the lower antenna with all the element tubes reattached. There is quite a bit of additional prep work associated with adjusting all the supports and taping all the exposed areas of the antennas which are susceptible to sun damage. Also, all the electrical wiring on the antenna must be checked to ensure good electrical connections and good overall condition of the wiring.

Ground Test Setup

Ground Test Setup

The final step in rebuilding the antennas is to test their operation on the ground. This ground test is done to ensure that all the motors are working correctly and that the element tapes move smoothly inside the rebuilt element tubes.

Ground Test Results

Ground Test Results

Another important part of the antenna Ground Test is to confirm that the antennas have a consistent resonant frequency and SWR on all bands. The resonant frequencies and SWR levels are far from those that would be measured when the antennas are on the tower at operating height. The idea here is to confirm that a resonance exists and that its frequency and SWR readings are repeatable as the antenna is adjusted to different bands.

With both antennas rebuilt, its was time for Matt and Andrew to return and, with help from folks from our club, reinstall the rebuilt antennas on our tower. The video above shows this process. It is quite something to see! The installation took about 3 1/2 hours.

Updated SteppIR Controllers

Updated SteppIR Controllers

The last step in the SteppIR DB36 rebuild process was to install the latest firmware in the associated SDA100 Antenna Controllers. There are some integration issues between the updated SteppIR Firmware and our microHAM system but we are getting those worked out with help from the folks at both SteppIR and microHAM.

Icom IC-7851 With Display Monitor

Icom IC-7851 With Display Monitor

I recently had a major birthday milestone and Anita surprised me with a new radio – an Icom IC-7851. This radio is an upgrade/replacement for our Icom IC-7800. While the two radios are quite similar in their operation and interfaces, I did not want to install the IC-7851 until the SteppIR antennas were reinstalled and all of their upgrades were working properly with our current radios. With the antennas done, it was the finally time to install the new radio!

Icom C-7851 Transceiver

Icom C-7851 Transceiver

The Icom IC-7851 has several important performance upgrades. The most impactful one is a new low phase noise oscillator which significantly improves RMDR performance compared to the IC-7800. The IC-7851 is in the top-tier of Transceivers in Sherwood Engineering’s tests. The receivers in the IC-7851 are very quiet, have excellent Dynamic Range and perform great in when close-in interference is present.

Icom IC-7851 Display Monitor

Icom IC-7851 Display Monitor

The Icom IC-7851 has a higher resolution and faster display. It also supports higher resolution external monitors so we installed am upgraded display monitor along with the new radio. The IC-7851 has a number of new networking features and supports stand-alone remote operation over a LAN and the Internet. We are planning to use these capabilities to add a second remote operating gateway to our station. More on this in a future article.

The combination of the rebuilt antennas and the new IC-7851 Transceiver has our station performing better than ever. The antennas are working as well or better than when they were new and the IC-7851 has significantly better receive performance compared to its predecessor and is a pleasure to use.

We will be hosting the ARRL Rookie Roundup RTTY contest for our club members who have received their first license in the last 3 years next weekend and we’re going to use the new radio and rebuilt antennas for the contest.

This project was completed in a little over two weeks and was a lot of work. I could not have done the project without the help of the many folks in the Nashua Area Radio Club. Again, a big Thank You to all the folks in our club who helped me with this project! I hope that many of you will be able to find some time to operate from our upgraded station.

73,

Fred, AB1OC

Software Defined Radio/Remote Operating Gateway Part 3 – On The Air Remote!


Remote Operating Setup In Our Home Office

Remote Operating Setup In Our Home Office

In the previous articles is this series, we explained how we integrated a FlexRadio-6700 Software Defined Radio (SDR) into our station and how we used it as a platform to build the Remote Operating Gateway for our station. The project has turned out to be somewhat involved so we will be providing a series of articles to explain what we did:

With all of the hardware and software installed and the integration steps complete, we will  show some examples of using our remote operating setup on the air in this article. The first set of operating examples were made using the Remote Operating Client PC in our Home Office. This system is shown in the picture above.

Working The VK9WA DXpedition - Left Monitor

Working The VK9WA DXpedition – Left Monitor

We were able to make several contacts with the VK9WA DXpedition to Willis Island using our remote operating setup. The picture above provides a closer look at how we setup our Remote Client PC to work VK9WA (you can click on the pictures here to see a larger view). We just completed a CW contact with the VK9WA DXpedition on 40m and you can see that we have the QSO logged in DXLab’s DXKeeper. We used CW Skimmer to help determine where the operator was listening (more on this in a bit). We also used our Elecraft KPA500 Amplifier to make it a little easier to break through the pileup.

Working The VK9WA DXpedition - Right Monitor

Working The VK9WA DXpedition – Right Monitor

The picture above shows a better view of the second monitor on our Remote Client PC. SmartSDR is running to control our FlexRadio-6700 SDR and it is set up for split operation in CW mode on the 40m band. We also have DXLab’s DXView running and we used it to point our antennas to the short path heading for the VK9WA DXpedition. Finally, we used DXLab’s WinWarbler to remotely key the Winkeyer connected to our SDR in the shack to make the actual contact.

VK9WA DXpedition 30m Pileup Viewed From CW Skimmer

The video above shows the VK9WA DXpedition operating split in CW mode on the 30m band. Note how CW Skimmer allows us to see exactly where  the operator is listening (the VK9WA operator’s signal is the green bar at the bottom and the stations being worked can be seen sending a “599” near the top). You can see many of the folks trying to work the VK9WA DXpedition move near the last station that is worked in the pileup video.

VK9WA DXpedition 30m Pileup  Viewed From SmartSDR

The next video shows the VK9WA pileup in the SmartSDR application which controls the radio. This video provides a closer look at how SmartSDR is set up for split operation. Can you find the station that the VK9WA operator worked?  It is not quite in Slice Receiver B’s passband.

Laptop Remote Operating Client

Laptop Remote Operating Client

We also configured our Laptop PC to be a Remote Operating Client for our station. Our Bose SoundLink Bluetooth Headset is used to as both a wireless microphone and headphones with this system. Our Laptop Client PC can be used from any location on our property via the WiFi Wireless extension of our Home Network.

Window Arrangement For remote Operating From Laptop

Window Arrangement For remote Operating From Laptop

Since our Laptop PC has limited screen space, we created a configuration of overlapping windows to provide access to SmartSDR, key elements of the DXLab Suite and the applications which control/monitor our KPA500 Amplifier and Antennas. Each window is arranged so that a portion of it is always visible so that we can click on any required window to bring it forward when we need to use it.

Operating From Our Remote Laptop Client – A 20m SSB QSO

The video above shows a QSO that we made with AD0PY, David and his friend Daniel in Missouri, USA. We used the FlexRadio-6700 SDR/SmartSDR combination in VOX mode to make transmit keying simpler. At the beginning of the QSO, we  turned out antennas to point to AD0PY. Also note the operation of the KPA500 Amplifier when we transmit in the video. The QSO is logged in DXLab’s DXKeeper at the end of the contact in the usual way. Its fun to make casual contacts this way!

As you can see from this post, there is very little difference when we operate our station remotely or from our shack. This was an important goal that shaped the design of our Remote Operating Gateway and Client PC setup. Our next post will provide some details on how we setup the CW Skimmer and Digital Mode (RTTY, PSK and JT65/JT9) software to work on our Remote PC Clients.

– Fred (AB1OC)

Software Defined Radio/Remote Operating Gateway Part 2 – Client/Server Setup And Software


 

Remote Operating Gateway Client/Server Architecture

Remote Operating Gateway Client/Server Architecture

The next step in our Software Defined Radio/Remote Operating Project was to build a Remote Operating Gateway System in our shack and setup Client PCs to operate our station remotely. In a previous article, we explained how we integrated a FlexRadio 6700 Software Defined Radio (SDR) into our station to create a platform to build our remote operating project around. The project has turned out to be somewhat involved so we will be providing a series of articles to explain what we did:

In this article, we will explain the additional hardware and software that we used to enable remote operating as well as some additional equipment we added to our Client PCs that we use to operate our station remotely. The reader may want to refer to the picture above as you browse this article to better understand how the parts in our remote operating setup fit together. You can click on any of the pictures here on our blog to see a larger, easier to read version of them.

SmartSDR Software

SmartSDR Software Operating With A FlexRadio 6700 SDR

FlexRadio’s SmartSDR Software handles operating the SDR remotely. At the present state of maturity, SmartSDR can operate over a wired or wireless Ethernet LAN connection. At present, both SmartSDR and the FlexRadio-6xxx hardware must be on the same sub-network to function properly. FlexRadio has indicated that they plan to enable SmartSDR operation over wide-area broadband internet connections in the future. The design that we chose for our Remote Operating Gateway and Client PCs will allow operation of our entire station over the internet when SmartSDR is capable of fully supporting this. SmartSDR handles remoting of audio (microphone and speakers/headphones) as well as CW keying over our Home Network (more on this later) as well as control of the radio. With these key functions taken care of, we need to also remote the following functions of our station to fully support remote operation:

Remote control of equipment power is particularly important to provide a means to reset/restart equipment remotely as well as a means to shut down the Transmitter remotely.

Remote GW Control Stack - Antenna, Power and Monitoring

Remote Gateway Control Stack – Antenna, Power and Monitoring

Remote control of power for the components in our Remote Operating Setup is handled by a RIGRunner 4005i power control device. This unit provides remote power control over a network for up to 5 separate groups of devices. It also provides voltage/current monitoring and solid state over-current protection as well.

RIGRunner Remote Power Control Setup

RIGRunner Remote Power Control Setup

The figure above shows how we setup our RIGRunner 4005i. The device is controlled over our Home Network via a standard Web Browser. As you can see from the picture above, this devices lets us remotely control power to all of the devices in our Remote Operating Setup.

Remote Control Relay Unit

Remote Control Relay Unit

The FlexRadio-6700 SDR requires some additional power control handling. Simply removing and applying power to the FlexRadio-6700 SDR will reset the radio and leave it in a power off state. The FlexRadio-6700 SDR does have a remote power control input which can be controlled via a relay closure. We used a microbit Webswitch 1216H device to provide a remotely controlled relay closure to control the power off/on for the FlexRadio-6700 SDR.

Flex-6700 On/Off Control Via microbit Webswitch

Flex-6700 On/Off Control Via microbit Webswitch

The microbit Webswitch 1216H relay unit is also controlled over our Home Network via a standard Web Browser.

SmartSDR Setup - Tx Keying, Tx Interlock and Remote Power Control

SmartSDR Setup – Remote On/Off Control

The FlexRadio-6700 SDR is configured for remote on/off operation via the Radio Setup dialog in SmartSDR as shown above. A cable is run between the remote power on/off port on the FlexRadio-6700 SDR and the microbit Webswitch 1216H relay unit to complete this part of our Remote Control System.

Beams On Our Tower

Beams On Our Tower

It is also important to have full remote control of our Antennas and Rotators to effectively use our station from outside our shack. Control of our Rotators is accomplished by software which remotes serial COM ports over our Home Network.

Network Serial Port Kit

Network Serial Port Kit

We used the Fabulatech’s Network Serial Port Kit package to remote the serial COM ports used to control the microHAM Station Master Deluxe Antenna Controller, the associated antenna Rotators and the WinKeyer associated with our FlexRadio-6700 SDR. This software runs on both the local Server computer in our shack which hosts the Remote Operating Setup and any Client PCs which are used to operate our station remotely.

microHAM Station Master Deluxe Antenna Control via Teamviewer and Development App

microHAM Station Master Deluxe Development Application Via TeamViewer

There is not currently a production software tool to enable remote control of the microHAM Station Master Deluxe Antenna Controllers which we use in our shack. I am planning to develop our own application to do this in the future. The folks at microHAM have been so kind to provide me with the interface specifications needed to control the Station Master Deluxe Antenna Controller remotely along with a Developer Only test application (shown above) which can be used to understand the microHAM Device Protocol. In the interim, I have been using the microHAM Developer Only application along with the TeamViewer Remote Control Software to control antenna selection remotely and to monitor the position of the current selected rotators.

Shack Remote Operating Gateway Server PC Applications

Shack Remote Operating Gateway Server PC Applications

The remaining software required for remote control of our station is provided by the Elecraft applications which control the KPA500 Amplifier, KAT500 Auto-Tuner, and W2 Wattmeter which are used in our Remote Operating Gateway setup. All of these applications along with the microHAM Developer Only Application for Station Master Deluxe control and the DDUtil Program which interworks the FlexRadio-6700 SDR CAT interface with the Station Master Deluxe (see the previous article in this series) are shown above running on our Shack Server PC. This PC is on at all times and is protected by a Uninterruptible Power System (UPS) to ensure that it runs trouble-free.

Remote Operating PC Client Software Applications

Remote Operating PC Client Software Applications

In addition to FlexRadio SmartSDR, each of the Server Side PC applications has a corresponding Client Side application which is used on the Remote Operating Client PC. Shown above are the three Elecraft Client applications for Amplifier, Auto-Tuner and Wattmeter control and monitoring. The client side Network Serial Port Kit application which replicates the WinKeyer, microHAM Station Master Deluxe and Rotator Control COM ports is also shown.

Heil Microphone And USBQ Adapter

Heil Microphone And USBQ Adapter

The PC in our home office will be a primary remote operating location for our station. Audio quality is important to us and we wanted to ensure that the quality of our audio was just as good operating remotely as it is when we operate from our Shack. To accomplish this, we installed a Heil PR781 Microphone, PL2T Boom and USBQ Adapter/Pre-Amp on our home office PC. The Heil USBQ is a USB sound card and microphone pre-amplifier which connects directly to the PR781 microphone to create a high-quality phone audio source which can be used with the FlexRadio-6700 SDR when operating remotely.

Bose SoundLink BluTooth Headset

Bose SoundLink Bluetooth Headset

The speakers our my home office PC are quite good but there are often times when a set of headphones are needed to hear weak signals. We choose a quality Bluetooth Headset from Bose for this purpose. The Bose SoundLink Headset is light weight, is wireless, has excellent fidelity and includes a very good microphone which can be used as an alternative to the Heil PR781. This headset is also very useful when operating from our Laptop Client PC from noisy locations outside our home (more on this in a future article).

SmartSDR DAX Control Panel

SmartSDR DAX Control Panel

The last pieces of the remote operating system are provided two applications which are part of the SmartSDR software package. The SmartSDR’s DAX Control panel provides remote audio connections for Digital Mode Software and the CW Skimmer decoder. Audio is provided by software “audio cables” for each of the FlexRadio SDR’s Slice Receivers and the active Tx Slice. SmartSDR DAX Audio IQ interfaces are also provided for each of the SDR’s Panadapters which permits software like CW Skimmer to monitor and decode a wide range of frequencies simultaneously.

SmartSDR CAT

SmartSDR CAT

The SmartSDR CAT application provides CAT interfaces on both our Client and Server PCs for applications which need to control or monitor what the FlexRadio-6700 SDR is doing. Many loggers and other applications are beginning to implement direct IP interfaces to the CAT channel of the FlexRadio 6xxx Series SDRs. This approach simplifies interworking between the software and the radio and appears to be more reliable than virtual COM-based CAT interfaces.

Client PC Running SmartSDR And The DXLab Suite

Client PC Running SmartSDR And The DXLab Suite (Home Office)

With all of the above elements in place, any client PC that can access our Home Network can be used to operate our station. The picture above shows SmartSDR and the DXLab Suite running on our Home Office PC. The remote emulations of the Rotator, CAT and Winkeyer interfaces are such that DXLab’s applications can fully operate our station as if they we running in our shack.

Client PC Running SmartSDR And The DXLab Suite - Right Monitor

Client PC Running SmartSDR And The DXLab Suite – Right Monitor

The picture above shows a closer view of my Home Office PC’s Right monitor (click on the picture to enlarge it). SmartSDR is running the upper left corner and I am listening to folks operate in the 2015 CQ WW DX CW Contest. The SDR is set on the 20m band and I have the CW Keyer which is built into SmartSDR running. The DAX Control Panel is running on the lower right corner of the screen and its setup for use with the CW Skimmer decoder. DXLab’s WinWarbler is running (top-center) which enables me to use the WinKeyer in the shack to send CW as well via the remote COM port associated with the WinKeyer. Below WinWarbler is the microHAM Developer Only application (accessed remotely via a TeamViewer connection to the Shack Server PC) which shows that I have both of our SteppIR DB36 Yagis are selected as a stack and pointed towards Europe. DXLab’s DXView Rotator Control application is running in the center-bottom of the screen so that we can turn our Yagis towards other parts of the world (rotators are controlled via another remote COM port). Finally, the client KPA500 Amplifier control application is running in the lower left corner to control the amplifier and to monitor the power out and SWR seen by the amplifier being used to operate remotely.

Client PC Running SmartSDR And The DXLab Suite - Left Monitor

Client PC Running SmartSDR And The DXLab Suite – Left Monitor

The picture above shows a closer view of the left monitor. DXLab’s logger, DXKeeper is running at the top/center of the screen. Below it is DXLab’s SpotCollector application which is monitoring spots of the many CW stations around the world that are operating in the contest. DXLab’s Commander applications is running in the lower-right corner of the screen and is monitoring the FlexRadio-6700 SDR’s slice Tx/Rx frequency as well as providing a control interface of the SDR to the rest of the DXLab Suite (via SmartSDR CAT). The Elecraft W2 Wattmeter client control application is just above commander. The W2 Wattmeter client application provides higher resolution power out and SWR monitoring for the remote setup. Bottom-center is DXLab’s Launcher application and just to the left of that is the KAT500 Auto-Tuner Client Control application. Finally, CW Skimmer is running on the left side of the screen.

CW Skimmer Operating Remotely

CW Skimmer Operating Remotely

As you can see, CW Skimmer is decoding a wide range of frequencies in the 20m CW sub-band. It is receiving its audio in IQ format via the SmartSDR DAX application. It is great fun to operate CW this way and I am finding myself making a lot more CW contacts now that I have the remote operating setup in my office.

The next post will provide some samples of remote operation in the form of videos. I will also share some information on setting up a Remote Operating Client on a laptop where screen space is more limited. We plan to take a trip outside our house to operate our station over the Internet and we plan to share information on how that is done. We will also provide future articles on how to setup CW Skimmer and Digital Modes (RTTY, PSK and JT65/JT9) on the HF Bands and use them remotely.

For now, we are really enjoying the freedom to operate our station remotely!

– Fred (AB1OC)

Software Defined Radio/Remote Operating Gateway Part 1 – System Design And Hardware Installation


Flex-6700 Software Defined Radio Stack

Flex-6700 Software Defined Radio And Remote Operating Gateway

We’ve been planning to add a remote operating capability to our station for some time now. We also did some previous work with a FlexRadio Software Defined Radio (SDR) in our station and we felt that an SDR would be a good platform to build a remote operating project around. We decided to combine our remote operating goals with a next generation SDR upgrade (a FlexRadio-6700) for our station. This project has turned out to be somewhat involved so we will be providing a series of articles to explain what we did:

We will be tackling our goals of building a Remote Operating Gateway (GW) in two stages. Stage 1 will focus on operating our station from other rooms in our house (our Home Offices are prime locations for this). Stage 2 will involve operating our station “On The Go” from anywhere in the world that has sufficient Internet Access is available. We also want to enable full control of our station when operating remotely including:

  • Use of our Amplifier
  • Antenna Selection
  • Rotator Control
  • Equipment Power Monitoring and Management

We also use a microHAM station control system and contesting equipment and we want to fully integrate our new Flex-6700 SDR with this gear. Our Flex-6700 uses a dedicated Microphone to avoid some audio integration issues that we encountered between the Flex-6700 and the microHAM MK2R+ that we use in our station.

SDR/Remote Operating Gateway Architecture

Flex-6700 SDR/Remote Operating Gateway Architecture

The first step in this project was to develop a system design (pictured above). We opted for an architecture which uses the Flex SDR as a third radio in Anita’s Operating Position. Her position is now an SO2R setup with a Yaesu FTdx5000 as the primary radio and a choice of either an Icom IC-7600 or the Flex-6700 SDR as the second active radio.

Elecraft KPA500 Amplifier and KAT500 Auto Tuner

Elecraft KPA500 Amplifier and KAT500 Auto Tuner

Elecraft W2 Watt Meter

Elecraft W2 Watt Meter

FilterMax IV Automated Band Pass Filter

FilterMax IV Automated Band Pass Filter

The Flex-6700 SDR has an associated Elecraft KPA-500W Amplifier/KAT500 Auto Tuner combination, an Elecraft W2 Wattmeter, an automated band pass filtering via an Array Solutions FilterMax IV and a dedicated microHAM Station Master Deluxe (SMD) Antenna Controller. The Elecraft components are good choices for our remote operating project because they all have applications which enable them to be controlled and monitored over a network (more on this later in this series of articles).

Station Antenna System

Out Station’s Antenna System

The additional microHAM SMD allows the Flex-6700 SDR to have full access to and control over our entire antenna system and associated rotators.

K1EL WinKeyer

K1EL WinKeyer

Our setup also includes a K1EL WinKeyer to enable computer controlled CW keying of the Flex-6700 SDR. This device is relatively inexpensive in kit form and was fun to put together. We have a Bencher Iambic Paddle connected to the WinKeyer for in-shack CW operation.

SDR microHAM Integration

SDR microHAM Integration

The diagram above shows the details of the device interconnections which make up the SDR Radio System. The microHAM SMD Antenna Controller requires a serial CAT interface to its host Flex-6700 SDR to determine what band and frequency the SDR is on. The Flex-6700 SDR does not provide such an interface directly but it does create CAT control virtual ports on a host Personal Computer (PC).

DDUtil Setup - SDR Virtual CAT Access

DDUtil Setup – SDR Virtual CAT Access

DDUtil Setup - Bridging Physical Serial Port To SMD

DDUtil Setup – Bridging Physical Serial Port To SMD

To solve this problem, we used an application called DDUtil to bridge the derived CAT port associated with the SDR to a physical serial port on the PC. The PC’s physical port is then connected to the microHAM SMD associated with the Flex-6700 SDR. The pictures above show how DDUtil is set up to do this.

Station COM Port Configuration

Station COM Port Configuration

The microHAM gear, WinKeyer, Rotators, Radio CAT Interfaces, Amplifier/Auto Tuner Interfaces, etc. all use serial or COM ports on a host PC for control. It’s also true that many loggers have trouble with accessing serial ports above COM16. All of this requires a carefully developed COM port allocation plan for a complex station like ours. The figure above shows this part of our design.

A-B Switching Design For Radio Port 4

A-B Switching Design For Radio Port 4

microHAM Bus Expansion And Antenna Switching Gear

microHAM Bus Expansion And Antenna Switching Gear

The last part of the hardware puzzle required to integrate the SDR into our station was the installation of a second microHAM uLink Bus Hub, microHAM Relay 10 Control Box and an A/B antenna switch which is controlled by the microHAM SMDs. This allows the 4th radio port on our antenna switching matrix to be shared between the Icom IC-7600 and the Flex-6700 SDR.

microHAM Configuration For SDR Station Master Deluxe

microHAM Configuration For SDR Station Master Deluxe

The last step in the integration of the Flex-6700 SDR was to configure the microHAM system for the new equipment. This involves adding SMD #5 to the microHAM system and configuring it (and the rest of the system) to know about the Flex-6700 SDR, associated amplifier and its interconnections to the rest of the system.

SmartSDR Software

SmartSDR Software

The Flex-6700 SDR Hardware is controlled and operated via FlexRadio’s SmartSDR Application over a network. We have 1 Gbps wired and an 802.11 b/g/n Wireless Ethernet systems in our how and the SmartSDR/Flex-6700 SDR combination works well over either network. The software based approach used with most SDR allows new features to be added to the radio via software upgrades.

SmartSDR Setup - Tx Keying And Interlock

SmartSDR Setup – Tx Keying And Interlock

It is very important to prevent the Flex-6700 SDR and the associated Amplifier from keying up when the antennas in our station are being switched or are being tuned. The screenshot above shows the configuration of SmartSDR to enable the keying and interlock interfaces between the Flex-6700 SDR and its associated microHAM Station Master Deluxe Antenna Controller to implement these functions. This setup enables the Tx Keying and Tx Inhibit interfaces between the Flex-6700 SDR and the microHAM Station Master Deluxe to work properly to key all of the equipment in the setup (SDR, Amplifier, active Rx antennas, etc.) and to lock out keying when antennas are being switched or when one of our SteppIR antennas are tuning.

Flex-6700 SDR With CW Skimmer

We will cover some additional software and integration steps to realize our Remote Operating goals. For now, check out the above video to see how the system performs. This video was recorded using our Flex-6700 SDR and CW Skimmer during the 2015 ARRL CW Sweepstakes Contest. We are really enjoying operating in CW mode with the new SDR setup!

– Fred (AB1OC)

Mobile HF And Station Building Presentations At The 2015 Boxboro Hamfest


Saturday Forum Schedule

2015 Boxboro Hamfest – Saturday Forum Schedule

It is once again time for the New England Regional Hamfest. The convention will be held in Boxboro, Massachusetts this weekend and will feature a great presentation and forum schedule, a large vendor exhibit area and a HAM Flea Market.

Sunday Forum Schedule

2015 Boxboro Hamfest – Sunday Forum Schedule

We will be doing presentations at Boxboro on two of the most popular topics that we write about here on our Blog – Mobile HF Station Building and Amateur Radio Station Design and Construction.

Mobile HF Presentation

Mobile HF  Station Building and Operation Presentation

Our articles on Mobile HF Station Building have become quite popular and we will be doing a presentation on this topic on Saturday at 11 am local time.

Mobile HF Car Installation

Mobile HF Car Installation

We continue to add new material to our presentations and the Mobile HF talk will include new material on a Dave, N1RF’s recent installation of a top-notch mobile HF station in a car.

Station Building Presentation

Amateur Radio Station Design and Construction Presentation

We will also be doing a talk on Amateur Radio Station Design and Construction at 4 pm on Saturday.

Remote Operation Preview

Remote Operation Preview

We constantly update the material in this presentation and this version will include a preview of a new project to enhance our station – a Remote Operating Gateway based upon a FlexRadio 6000 Series SDR.

We hope to see many of our friends and readers in the region at Boxboro this year. If you have a minute, stop by the forums and say hello.

– Fred (AB1OC)